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Camera sensors capturing the line
Data Collection & Leak Detection Platform

An integrated software stack for LPG cylinder post-filling that fuses industrial vision with acoustic imaging on the production line — recording, synchronising, and reviewing multi-modal data while running real-time acoustic leak detection straight into a central operations dashboard.
Capture
Capture synchronised industrial vision and acoustic imaging data from LPG cylinder production lines.
Detect
Perform real-time acoustic leak detection and instantly identify potential cylinder defects.
Operate
Monitor, review, and manage all operations through a centralised intelligence dashboard.
A snapshot of the platform's existing leak detection range and its active real-time monitoring performance.
Camera sensors capturing the line
Hz acoustic band monitored
dB leak detection range
FPS live monitoring pipelines
We integrated multi-camera pipelines, a recording controller with live status, and a React data viewer for synchronised visual and acoustic playback. Background workers and service scripts keep it reliable, while acoustic leak logic (ROI + dB bands) connects directly to a MongoDB-backed dashboard for notifications, trends, reports and operator settings.
Multi-Camera Data Recording
Synchronised capture across three camera sensors — frames plus acoustic video and soundmaps — chunked and stored for review and training.
Acoustic Leak Detection
Soundmaps overlaid on the video stream with configurable ROI and dB min/max thresholds flag leak candidates automatically.
Live Operations Dashboard
A real-time feed of anomaly counters, trend charts and reports, with authentication and user management.
Anomaly Notifications
Leak and anomaly events are pushed to the dashboard the moment they are detected, with imagery attached.
From Detection to Insight: How the System Captures, Processes, and Analyzes Critical Safety Data

The platform turns disconnected recording and review into a single, deployable system — surfacing leaks in real time and accumulating the data foundation for AI-driven inspection.
Unified sensor-to-dashboard pipeline
Manual recording, spreadsheets and ad-hoc video review collapse into one deployable system.
Real-time leak flagging
Acoustic anomalies surface the moment they cross ROI and decibel thresholds — no waiting on spot checks.
Trend visibility across shifts
Anomaly counters and reports roll up across today, this week and this month for supervisors.
A dataset foundation for AI
Every validated event becomes labelled data for future visual-anomaly models.

Combining visual inspection, acoustic leak detection, and live monitoring for continuous LPG post-filling visibility.